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EURENCO Clermont is reinventing its training and facilitating intervention preparation thanks to the digital twin

CONTEXT

EURENCO, the European leader in critical explosives and pyrotechnic technologies, supports the armed forces with high-tech defense solutions. In Clermont, the Nitroglycerine unit occupies a strategic position in this value chain.

With production on the rise, the site faces a double challenge: quickly training new operators in an environment where safety is paramount, and preparing maintenance operations more efficiently than ever to limit production downtime.

PROBLEM

Traditional training methods monopolize experienced trainers and production facilities. At the same time, preparing for technical interventions requires shutdowns to allow teams to familiarize themselves with the intervention areas and prepare their actions.

How can EURENCO teams effectively train their operators while optimizing the preparation of technical interventions without monopolizing critical resources and maintaining the highest level of safety?

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SOLUTION

YZAR has built a digital replica of the Nitroglycerin unit, combining three complementary and interconnected representations via our exclusive «Triple View» tool.

This exclusive feature of the YZAR environment simultaneously meets the needs of operator training and optimized preparation for technical interventions.

The main advantages of this solution are:

- Effective operator training: interactive and repeatable training scenarios, safe emergency simulations, training on inaccessible installations, expandable scenario manager

- Optimized intervention preparation: 3D visualization of intervention areas without having to stop production, simulation of work areas and constraints, immersive technical briefing for internal and external teams, reduction of reconnaissance time on site.

BENEFITS

The benefits extend beyond statistics: 100% safe training eliminating all risk of accidents during learning, standardization of skill levels for all operators, and increased availability of experts for high value-added production tasks.

With this digital twin, EURENCO is transforming the way it trains its operators. The use of different visualization modes breaks down barriers to accessing facilities and makes training more impactful and comprehensive.

TESTIMONIAL

"The YZAR solution significantly transforms our approach to training and preparing for interventions. We can train our operators more effectively and safely, while facilitating the preparation of our technical interventions.The YZAR solution has significantly transformed our approach to training and preparing for interventions. We can train our operators more effectively and safely, while facilitating the preparation of our technical interventions. It's a real asset for our competitiveness."

Gregory DEWAELHEYNSHead of the Nitroglycerin Unit, EURENCO Clermont